Mithun Bhunia

CURRICULUM VITAE NAME MITHUN BHUNIA ADDRESS VILL + P.O.- DURGACHAK, BLOCK - E, 104, HALDIA, PURBA MEDINIPUR, WEST BENGAL, INDIA. PIN- 721602 PHONE email BORN MARITAL STATUS - or- - INDIAN MARRIED OBJECTIVE To contribute to your organisation’s success through . efficient use of my previous experience & skills. PRESENT EXPERIENCE DESIGNATION RESPONSIBILITY SENIOR ASSOCIATE ENGINEER D.C.S. OPERATOR [CTA UNIT] COMMISSIONING ASSOCIATE ENGINEER (5YRS) ORGANISATION MCC.PTA INDIA CORP. PVT.LTD. 800,000 tones/year DURATION- TILL DATE EXPERIENCE FIELD OPERATOR [CTA UNIT] ( 1YEAR 2 MONTHS- MCC.PTA INDIA To CORP. PVT.LTD- PREVIOUS EXPERIENCE ASSOCIATE ENGINEER FIELD OPERATOR [CTA UNIT] ( 1YEAR ) MCC.PTA INDIA CORP. PVT.LTD. OTHER EXPERIENCE TECHNICIAN IN TESTING DEPARTMENT EXECUTION OF TEST OF PLASTICS MATERIALS & PRODUCTS AS PER INDIAN & INTERNATIONAL STANDARDS. - To- ( 7 MONTHS ) CENTRAL INSTITUTE OF PLASTICS ENGINEERING & TECHNOLOGY - to- PROCESS DESCRIPTION [ MCC.PTA INDIA CORP. PVT.LTD. ] CTA UNIT AIR COMPRESSOR FEED PREPARATION 2ND OXIDATION REACTOR PX REACTOR CENTRIFUGAL SEPARATOR FLASH DRYING CTA WASTE WATER SOLVENT HBr SOLVENT RECOVERY DEHYDRATION DISTILLATION CATALYST REGENERATION PTA UNIT H2 STEAM, HOT OIL CTA SLURRY PREPARATION PRE HEATER REACTOR (0.5% Pd/C) WATER HAC CTA UNIT CENTRIFUGAL SEPARATION FLITERING SEPARATION RESLURRY WASTE WATER DRYING PTA MAIN REACTION [CTA] COOH CH3 + 3O2 SIDE REACTION + 2H2O Para-Xylene Terephthalic acid PTA REACTION COOH 4CBA + 10.5 O2 8CO2 + 5H2O CH3 CH3COOH + 2O2 2CO2 + 2H2O COOH + 2H2 CHO CH3 COOH CH3 CRYSTALLIZATION + H2O CH3 2CH3COOH CH3COOCH3 + CO + H2O TOOLS & TECHNOLOGY USED DESIGN CAPACITY DCS CENTRIFUGAL COMPRESSOR STEAM TURBINES OFF GAS EXPANDER 1ST OXIDATION REACTOR 2nd OXIDATION REACTOR DECANTER (HYBRID) AZEOTROPIC DISTILLATION TOWER PUMPS PUMPS AGITATORS OTHER EQUIPMENTS • YOKOGAWA CENTUM 3000 DCS • DISC. CAPACITY → , • DISC. PRESS → POWER → • TYPES OF STEAM USED [4.5S→91.6 Ton/h, 1.5S→98.3 Ton/h, VS(0.7S) →152.2 Ton/h] • CAPACITY →198,000 Nm³/h, • SUC.PRESS. → 1.28 MpaA • DISC. PRESS →0.108 MpaA. • DESIGN PRESS. →1.90 MpaG, • OPERATING PRESS →1.55 MpaG, • DESIGN TEMP. →215°C, • OPERATING TEMP. →200°C, • VOLUME→775m³. • DESIGN PRESS. →1.70 MpaG, • OPERATING PRESS →1.230 MpaG, • DESIGN TEMP. →210°C, • OPERATING TEMP. →198°C • VOLUME→110m³. • FEED CAPACITY →135 Ton/h, • DESIGN PRESS. →1.62 MpaG, • OPERATING PRESS →1.230~1.235 MpaG, • DESIGN TEMP. →215°C, • OPERATING TEMP. →200°C • VOLUME→10m³. • DESIGN TEMP. → , • DESIGN PRESS. →0.18MpaG •NO OF TRAYS →18 with 316L-SS PACKING, • REBOILER STEAM FLOW →100 Ton/h. • DECANTER FEED PUMP [ CAPACITY →500 m³/h,head →50m, POWER →125KW] • HAC PUMP [ CAPACITY →171 m³/h, HEAD →60m, POWER →45KW] • HIGH PRESS.HAC PUMP [CAPACITY →270 m³/h, HEAD →230m, POWER→275KW] ,ETC. NaOH PUMP [CAPACITY→350lit/h, • DISC PRESS→1.54MpaG, • POWER→1.54KW] OXYNON PUMP [ CAPACITY→100lit/h,• DISC PRESS→0.4 MpaG, •POWER→1.5 4KW ], ETC • • DECANTER LUBE OIL UNIT, ETC ] VACUUM PUMP FOR BELT FILTER CAN PUMP FOR HIGH PRESSURE SEALING, ETC. ST •1 REACTOR [• POWER→1550KW, • SPEED→30~70rpm,] • 2nd REACTOR [• POWER→90KW, • SPEED→60 rpm], ETC. CAPACITY→125 Ton/h, CAPACITY →125 Ton/h, # ROTARY VALVE CAPACITY →25 Ton/h, ETC •HIGH PRESSURE ABSORBER [DESIGN PRESS→1.9MpaG, DESIGN TEMP. →65°C] • ATM. PRESSURE ABSORBER [DESIGN PRESS→5KpaG, DESIGN TEMP. →100°C] • BLOWERS [ DISC. CAPACITY → 1500 Nm³/h, • POWER →45KW] • BELT FILTER [ FLOW RATE→6.4 m³/h, FILTRATE AREA → 6.4 m ] • CRICKET FILTER[ FLOW RATE→40m³/h, FILTRATE AREA → 11 m ] • IG PSA [DESIGN PRESS→1.0MpaG, DESIGN TEMP. →60°C,FLOW RATE→1700Nm³/h], ETC. DUTIES & RESPONSIBILITIES PRESENT EXPERIENCE D.C.S. OPERATOR [CTA UNIT] ( 5yrs ) I OPERATE THE MODERN AND SOPHISTICATED YOKOGAWA CENTUM 3000 DCS PANEL. MOVE CONTROL SETTINGS TO MAKE NECESSARY ADJUSTMENTS ON EQUIPMENT, UNITS AFFECTING SPEEDS OF CHEMICAL REACTIONS, QUALITY, OR YIELDS. PARAMETERS HAVE TO OBSERVE & CONTROL ARE LEVEL, TEMPERATURE, PRESSURE, FLOW, AMPERE, VIBRATION, PH, CONDUCTIVITY, ETC. TO OBSERVE TREND, PANEL LIGHTS OR OTHER INDICATORS AND LISTEN FOR WARNING ALARMS TO VERIFY CONFORMITY OF PROCESS CONDITIONS. FAMILIAR IN PROCESS SAFETY [“INTER LOCKS” & “PRO SAFE SYSTEM”] SYSTEMS. CONTROL OR OPERATE CHEMICAL PROCESSES OR SYSTEMS OF MACHINES, USING PANEL BOARDS, CONTROL BOARDS OR SEMI-AUTOMATIC EQUIPMENT. FOLLOW & OBSERVE SAMPLES RESULTS OF LABORATORY TEST CARRIED OUT ON PRODUCTS, RAW MATERIALS AND OTHER CHEMICALS TO MONITOR PROCESSING AND TO ENSURE THAT QUALITY & STANDARDS ARE MET. CONFER WITH TECHNICAL AND SUPERVISORY PERSONNEL TO REPORT OR RESOLVE CONDITIONS AFFECTING SAFETY, EFFICIENCY, OR PRODUCT QUALITY. TO TAKE NECESSARY ACTION WHEN FOUND ANY ABNORMAL CONDITION THEN QUICK REPORT TO SUPERVISOR AND IF NECESSARY IT IS INFORMED TO OUR MAINTENANCE DEPARTMENT. REGULATE OR SHUT DOWN EQUIPMENT DURING EMERGENCY SITUATIONS AS DIRECTED BY SUPERVISORY PERSONNEL. TO BE RESPONSIBLE FOR MONITORING THE EFFICIENT OPERATION OF THE EQUIPMENT IN MY DESIGNED AREA &. AT THE END OF SHIFT I HAVE MADE SHIFT REPORT TO THE INCOMING OPERATOR. TO FOLLOW THE STANDARD SAFETY RULES AND REGULATION IN MY WORKING PERIOD. CONFIRM SAFETY TREATMENT AND CONTROL SAFETY DURING OPERATION (INDIVIDUAL SAFETY, CONTRACT LABOR SAFETY). PREVIOUS EXPERIENCE FIELD OPERATOR [CTA UNIT] (2yrs) TO BE FAMILIAR WITH PLANT EFD AND P&ID ENGINEERING DIAGRAM. TO DO PLANT PATROLLING & REPORTING IN PUNCH REGISTER IF ANY ABNORMALITY THERE. TO DO PLANT REGULAR JOBS. TO TAKE SAMPLE FROM SPECIFIC SAMPLE POINT. TO DO SAFETY TREATMENT BEFORE HANDING OVER TO MAINTENANCE & AFTER COMPLETION TO REMOVE THE SAFETY TREATMENT. IMPART TRAINING TO JUNIORS. TO BE CONSCIOUS OF SELF SAFETY IN DAILY JOBS. TO DO TOOL BOX MEETING BEFORE ANY UNUSUAL, RISKY OR SPECIAL JOB. TO HAVE KNOWLEDGE OF USING PROPER PPE FOR PROPER JOB. TO TAKE CARE OF CONTRACT LABOR SAFETY. TO WRITE HATTO HIYARI ABOUT ANY UNSAFE CONDITION. TO DO KAIZEN (SMALL IMPROVEMENT). TO DO 5S AFTER COMPLETION OF ANY JOB. TO PARTICIPATE AS A QC TEAM MEMBER & FOLLOW QC LEADER S INSTRUCTION. COMMISSIONING EXPERIENCE I PERFORMED SOLO TEST RUN AND MECHANICAL RUN TEST ON EQUIPMENTS DURING THIS PERIOD I PERFORMED START-UP AND SHUT-DOWN OPERATIONAL JOB IN CTA UNIT. AS A COMMISSIONING ENGINEER I PERFORMED, • STEAM BLOWING OF HP & LP STEAM LINES. • AIR BLOWING TO COMPRESSOR DISCHARGE LINES & GAS LINES. • HYDRO & PNEUMATIC TEST ON PROCESS LINES & EQUIPMENTS. • WATER FLUSHING OF VESSELS, PROCESS LINES, PUMPS, ETC. • OIL FLUSHING :- # LUBE OIL FLUSHING OF DECANTER OIL UNIT & D.V. UNIT # LUBE OIL FLUSHING OF COMPRESSOR LUBE OIL UNIT # HOT OIL FLUSHING OF TRACING LINES. • MECHANICAL COMPLETION CHECKING OF VARIOUS LINES WITH ISOMETRIC VIEWS • N2 SUBSTITUTION OF REACTORS, TOWERS, DIFFERENT VESSELS HEAT EXCHANGERS & TANKS. • CONTROL VALVE LOPE CHECK, ETC. EDUCATIONS & DEGREES ACADEMIC COURSE BOARD /UNIVERSITY SECONDARY WEST BENGAL BOARD OF SECONDARY EDUCATION WEST BENGAL COUNCIL OF HIGHER SECONDERY EDUCATION VIDYASAGAR UNIVERSITY HIGHER SECONDARY GRADUATION (B.Sc) SCORED 57.4% DURATION & YEAR OF PASSING 1998 - 1999 44% 1999 - 2001 44% 2001 - 2005 75.4% 2005 - 2007 TECHNICAL POST GRADUATE DIPLOMA IN PLASTICS PROCESSING & TESTING CENTRAL INSTITUTE OF PLASTICS ENGINEERING & TECHNOLOGY OTHERS • I HAD COMPLETED TRAINING FROM • I HAD COMPLETED • ACHIEVEMENTS TRAINING FROM :DURING THE YEAR 2013 ~ 2014 I WAS IN PLANT OPERATION. FOR • LANGUAGES KNOWN • DECLARATION :- ENGLISH, HINDI, BENGALI. :- I here by declare that the particulars furnished above are complete and correct to the best of my knowledge and belief. Place :- HALDIA Mithun Bhunia