Sajan T

CURRICULAM VITAE T.SAJAN Mobile : - E-mail :- CAREER OBJECTIVE: To perform any given task with full determination and work to the best of my abilities to build a good career in a highly reputed organization, and to excel in my area of activity by taking up challenging assignments at workplace. PROFESSIONAL EXPERIENCE Over 12 years of experience in Quality control WORK ORGANIZATION: ADDO TOOLS AND DIES, Vanagram, Ambattur.(Jan 2021 to April 2021 ) Designation: ASST.MANAGER - QUALITY CONTROL HANDLING CAR CHASSIS&BODY STAMPING PARTS Handling customer support team for MSGI,SAKURA,YSI,SOMIC, SUPRAJIT, YAHACHI Preparing and submitting the PPAP documents to the customer as per the requirements (AOI/ISAR) Analyzing Customer Complaints and solving the problems and take the Corrective actions. During initial part Production Stabilizing the quality of new product as per customer specification Monitoring the effectiveness of countermeasure Tracking of EO changes and reviewing and submitting the documents like AOI & ISAR for customer approval Submitting the documents and get the approval for 4M change to our customer Field part Analysing and Improving the product and process for effective functioning of parts Control of customer, Field Claim complaints thro conducting the simulation studies to improve Quality of Product. Periodically validating the parts as per customer & regulation requirements. PREVIOUS WORK ORGANIZATION:1 PJS AUTOMOTIVE STAMPING,Thiruvallur. (June 2019 to Jan 2021) Designation: Sr.ENGINNER- QUALITY CONTROL ACHIEVEMENT IATF 16949:2016 Certification achieved from TUV. Zero PPM Achieved from Hwashin Automotive india Pvt Ltd Unit-I on 2020 HANDLING CAR CHASSIS&BODY STAMPING PARTS Preparing and submitting the PPAP documents to the customer as per the requirements (AOI/ISAR) ISIR,Corrective action Update on customer web portal Analyzing Customer Complaints and solving the problems and take the Corrective actions. Tracking of EO changes and reviewing and submitting the documents like AOI & ISAR for customer approval Handling customer support team for Hwashin, SSP. Responsible for PPM at both customer inline and field. Prepare for PPM monthly action plan In-house and Customer Co-ordinate to During Periodic Process Audit (Mobis,Hwashin,SSP) Pars inspect with as per car co-ordination (L, T, and H). Follow on revalidation plan and actual status. Customer NCR follow-up and corrective action preparation. Periodically Internal audit and report submit to top management. PREVIOUS WORK ORGANIZATION:2 CHOWEL INDIA PVT LTD, Mannur. (Sep 2012 to May 2019) Designation: ENGINEER - QUALITY CONTROL HANDLING CAR CHASSIS&BODY WELDING PARTS Handling Chassis Parts:(Cowl Cross beam, Body mounting, Center support) Handling Body Parts :( Front Bumper, Cowl comp, Center floor.) ACHIEVEMENT SQ mark achieved from Hyundai motor India. TECHNICAL SUMMARY Exposure in PPAP, PFD, FMEA & CONTROL PLAN Having Knowledge in CO2welding, Projection Welding, Spot welding, Seam Welding Having knowledge in Stamping Operations. JOB PROFILE AND RESPONSIBILITIES: Handling customer support team for Hwashin, Mobis India. Responsible for PPM at both customer inline and field. Prepare for PPM monthly action plan Co-ordinate to During Periodic Process Audit (Mobis,Hwashin) Pars inspect with as per car co-ordination (L, T, and H). Submitting the documents and get the approval for 4M Change from Customer Customer NCR follow-up and corrective action preparation. Responsible for preparation of Counter measure presentation at customer end. Rejection analysis and taking corrective actions along with effective poka yoke systems. Monitoring for Customer and In-house PPM. Periodically Internal audit and report submit to top management. Attending daily quality review meeting with production department for day-to-day quality issue, related to customer parts problems. Analyses for Top Quality issue and Prepare the Proper Countermeasure Conducting the counter measure verification audit at in-house and monitoring its effectiveness. Process Inhouse Rejection and scrap report update to top management. Attending daily quality review meeting with production department for day-to-day quality issue, related to supplier parts problems. Prepared the Supplier NCR andcorrective action and effeteness follow up. Monitoring Supplier PPM Status Prepared the supplier parts revalidation plan and Report collect from supplier wise as per plan wise Implementation and monitoring of direct dispatch from Tier 3 to Customer PREVIOUS WORK ORGANIZATION 3: SL LUMAX LTD (APR 2009 TO AUG 2012) DESIGNATION: DIPLOMA TRAINEE (TEAM LEADER) – SUPPLIER QUALITY CONTROL D.E.E.E - Electrical& Electronics Engg) with Automotive Industry experience close to 3.7 years, Worked as Trainee (Supplier Quality control) in SL Lumax Ltd, sriperumbudur Our major customers are Hyundai motor India (HMI), General Motors India (GMI) and Ford India Pvt. Ltd (FIL). We manufacture Head lamps, Trim parts and Chassis parts. HANDLING CAR CHASSIS& MOLDING PARTS Handling Car Chassis Parts: (Parking brake, Gear shift lever assay, and All Mountings (Engg,T/M),Rear mtg,Roll rods, Stab Bar Links & Fuel cap Filler). Handling Molding Parts:Tgsbrkt, Tgs lever selector, Tgs Bearing, Knob, Butoon rod,wheel cover. JOB PROFILE AND RESPONSIBILITIES: Incoming Quality control checking dimensions as per (AOI&Inspection standard). Organize the weekly meeting Analysis In-house and customer complaints of supplier and take necessary action at supplier end and monitor the effectiveness Organize the internal meeting with sub co-ordinate to control the quality incoming child part and reviewing day-to-day activity. Attending daily quality review meeting with production department for day-to-day quality issue, related to supplier parts problems. Prepared the Supplier NCRandcorrective action follows up. Rejection analysis and taking corrective actions along with effective poka yoke systems Manage the process of supplier corrective action to both part and performance issues to ensure response and closure with permanent corrective actions. Implementation and monitoring of direct dispatch from Tier 2 to OEM Approving of packing standard for supplier new developed parts. Maintaining 3C, 5S in work place PREVIOUS WORK ORGANIZATION 4: VISTEON POWER TRAIN CONTROL SYSTEMS INDIA PVT. LTD FROM (JULY 2007 TO JULY 2008) Final inspection as well as electrical testing as per standard assembly condition. EDUCATIONAL QUALIFICATION: Diploma in Electrical& Electronics Engg. Sri Ayyappa Polytechnic College, Cuddalore, Secured 86.79% (First Class) April 2007 Passed out Higher Secondary Govt.hr.Sec.School, Gangavalli Secured 70%, March 2004 passed out S.S.L.C Govt.Hr.Sec.School, Thammampatti Secured 54%, March 2000 passed PROFESSIONAL EXPERIENCE SUMMARY: Working as Engineer - Quality Control in Chowel India Pvt.Ltd Chennai. Leading company accredited with ISO-9001 certification. Manufacturing Chowel India Pvt. Ltd is a leading dealer and retailer of Welding Machines, Jig Fixtures and Machinery Parts& Auto Part to M/s Hwashin, Mobis,Fearucia,ford Worked as Trainee at SL Lumax Ltd, Chennai, and SL Lumax is the joint venture company of SL Corporation, the largest automotive Lightings manufacturer in the world. The company has a track record of sustained growth since it was set up. It has been certified under, ISO / TS 16949: 2002. Manufacturing automotive parts for HYUNDAI MOTOR INDIA, FORD INDIA and GENERAL MOTORS (Deal with Transmission gear system, Parking brake, and Engine mountings). Worked as Trainee in Visteon Power Train Control Systems India Pvt. Ltd., Chennai. Leading company accredited with ISO-9001 certification. Manufacturing automotive parts to M/S.TATA, Motors, FORD from July 2007 to July2008 ADDITIONAL SKILLS Knowledge in CO2welding, Projection Welding, Spot welding, Knowledge in Blanking,forming,piercing,Burring,(all Stamping Operations) Knowledge in Vickers Hardness testing m/c, Profile projector ,Profile protector , Ring & Thread plug gauges, vernier, micrometer, Height gauge, etc Knowledge in using various types of instrument. Knowledge on machined parts & Heat Treatment and Plastic Injection Molding process. SAFTWARE SKILLS Electrical stream: AutoCAD. General stream: Ms Word, Ms Excel and Ms Power Point. PERSONAL PROFILE: Name : Sajan.T Date of Birth & Age :- Father’s Name : Vijaya Sex : Male Nationality : Indian Marital Status : Married Languages Known : English, Tamil,Malayalam Permanent Address : 15/111 Gandhi Nahgar, Thammampatti,Salem (Dt)-636113 DECLARATION: I hereby declare that all statements made here in are true to the best of my knowledge and belief. PLACE: Yours truly, DATE: (SAJAN.T)